1000 t/d Cement Plant

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Application :              Cement Plant ,Thermal Power Plant
Annual Output :       300,000 tons
Process Type :           New Dry Process
Blaine Fineness :      3300-3800 cm²/g

The 1000 tpd new dry process cement production carries out the overall design concept which combines raw material preparation and clinker calcining together, low investment, short construction period, and fast standard and achievement achieved . Raw material preparation uses vertical mill, while the waste gas from kiln can be reused by the vertical mill for drying raw material. Thus it fully saves a lot of energy. This production line runs well and brings good economic benefit for the enterprises.

Obajana Cement Plant-S (1).jpg

 Features

Simple and smooth process, compact layout

This new dry process uses three mills and one burning system. Kiln exhaust gas enters humidifier tower first, and then enters into fan, which is contrary to traditional ways. It not only saves a lot of duct investment, but also compact the layout.

Energy saving and power consumption reduction

All the material adopts mechanical transmission in order to reduce conveying power consumption. Utilization rate of cooling water cycle in the production is more than 90%. The use of exhaust gas from kiln can save more than 4,000 tons coal per year.

High automation

1000t / d new dry process production line adopts PLC control system. The system has a reasonable investment, and is very practical, advanced and reliable. It can realize distributing control functions. The operator is able to control and command production process just in the central control room.

Configuration

No. Main Equipment Model Specification Quantity
1 Single Arm Stacker DB350/14 G=350-400t/h
800 belt conveyor
1
2 Bridge type Scraping Reclaimer 0/21 G=220t/h 1
Single Hammer Crusher TPC1414 G=140t/h
P=280kW
1
Bag Filter PPW64-5 Q=22000m3/h
P=60kW
2200Pa
1
3 Raw Material Vertical Roll Mill Ф3.5×10m Output: 80-85t/h
Ouput Moisture: <0.5%
Fineness: 80µm R<10%
P=1250kW
1
4 Dust Collector   Q=125000m3/h
P= 132kW 2600Pa
1
5 Rotary Kiln Ф3.2×50m G=1000t/d
P=160+15kW
1
Single-row 5 Level Preheater φ6.3×15m C1=1-φ4.8 C2=1-φ4.8 C3==1-φ5.2 C4=1-φ5.2 C552-φ5.1 1
Swirl-spray Precalciner φ6.3×15m G=1000t/d
Grate Cooler H743 G=1000-1100t/d
P=280kW
1
Kiln Head Dust
Collector
  Q=300000m3/h
P=1000kW
6000Pa
1
Kiln Tail Dust Collector   Q=350000m3/h
P=1120kW
8000Pa
1
7 Cement Ball Mill Ф3.2×11m Output: 60-64t/h
P=1400kW
1
Seperator N2000 Q=2000 m3/min
G=80-100t/h
P=90kW
1
Bag Filter   Q=125000m3/h
P=250kW 5500Pa
1
8 6 Nozzles Fixed Packing Machine   Output: 90t/h
P=4×6×2=48kW
2
Bag Filter PPW96-5 Q=30000m3/h
P=60×2=120kW
2400Pa
2
Belt Conveyor TD75B1000×25m P=7.5×2=15kW 2
Screw Conveyor LS300×25m P=7.5×2=15kW  
9 Bulk Machine   Output: 100-120t/h
P=11×2=22kW
2
10 Screw Compressor LU1500-160WB Q=21m3/min
P=1.0Mpa
P=110×4=440kW
4

  • 1,000 t/d Clinker
  • 2,500 t/d Clinker
  • 3,000 t/d Clinker
  • 4,000 t/d Clinker
  • 5,000 t/d Clinker
  • Production Line Equipments

    a. GRMR22.30 Raw Material Vertical Roller Mill

    b. GRMC12.30 Soft Coal Vertical Roller Mill

    c. φ3.2×48 Rotary Kiln

    d. φ3.8×13 Cement Mill

  • Production Line Equipments

    a. GRMR38.41Raw Material Vertical Roller Mill

    b. GRMC20.30Soft Coal Vertical Roller Mill

    c. φ4.0×60 Rotary Kiln

    d. φ4.2×13 Cement Mill (2 Sets)

  • Production Line Equipments

    a. GRMR40.41 Raw Material Vertical Roller Mill

    b. GRMC22.30 Soft Coal Vertical Roller Mill

    c. φ4.2×60 Rotary Kiln

    d. φ4.2×13 Cement Mill (2 Sets)

  • Production Line Equipments

    a. GRMR48.41 Raw Material Vertical Roller Mill

    b. GRMC23.30 Soft Coal Vertical Roller Mill

    c. φ4.5×66 Rotary Kiln

    d. φ4.2×13 Cement Mill (2 Sets)

  • Production Line Equipments

    a. GRMR53.41 Raw Material Vertical Roller Mill

    b. GRMC26.30 Soft Coal Vertical Roller Mill

    c. φ4.8×72 Rotary Kiln

    d. φ4.2×13 Cement Mill (3 Sets)

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